Dreistern supplies turn-key systems with all the necessary components based on a technically and economically convincing overall concept.

- Strip preparation systems for coil processing with integrated pre-punching system with intelligent feed and tool technology for automatically setting up pre-programmed hole patterns.
- Roll forming machines for fast tool changes or highly flexible TWIN machine systems
- Flexible double roll forming machines with motorised adjustment for easy, quick setup of the cross-section-dependent dimensions for width and material thickness
- Roll forming tools for mild steel, high strength steels and all materials that can be cold formed.
- CNC profile punching and cutting device for post-punching and cutting to length for automatic re-tooling in case of length variants
- matic re-tooling in case of length variants
- Tools for making holes, marking, embossing etc., as well cutting tools for burr-free parting off。


Obszary zastosowania / sektory działania
- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

Due to standardized interfaces Dreistern roll forming tools can be exchanged easily and quickly even between different machines. Imagine you would be able to place and exchange any sheet metal processing unit easily and quickly also. Piercing, embossing, welding at any position within your roll forming machine; consequently be prepared for whichever set-up future products may require. Dreistern’s new Multifunctional Roll Forming Machine will give you this flexibility. How about cost? Compared to today´s technologies and depending on the machine configuration you will save 30% and more in capex. Additionally this new Dreistern machine offers a reduced footprint and an increased product output.

Obszary zastosowania / sektory działania

- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

The experience from 60 years of roll forming technology and thousands of systems delivered is apparent in these machines. These are practical machines tailored to the requirements in production. Robust design in conjunction with precise components ensures constant high production quality under the harsh conditions in a roll forming business. Even after many years of very heavy-duty usage nothing changes on this front. Benchmarks regularly show Dreistern machines have superior availability and constant high precision. Despite highly developed technology, Dreistern machines are easy to use. This feature prevents operating errors and saves costs due unnecessary downtimes and scrap


Obszary zastosowania / sektory działania
- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

Precision profiles need robust processes
Producing precision profiles means supplying high quality reproducibly day after day. This aspect requires robust processes that are largely immune to external effects.

This statement applies in particular to the roll forming machine itself. Dreistern roll forming machines feature robust design and highly precise components at the same time.

These characteristics ensure precision under harsh conditions in a custom rollformer. Even after many years of very heavy-duty usage nothing changes on this front. Dreistern roll forming machines are easy to operate. As a result operating errors are avoided. This aspect is also an important element of robust processes.


Obszary zastosowania / sektory działania
- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

A solution for every application
Manufacturing good profiles or building good roll forming machines has for some time no longer been sufficient to be able to survive on the market. There are lots of businesses that can manufacture good products, in the meantime even with extraordinarily low costs. It is particularly the best businesses in the sector that have understood this issue and are reacting with new, innovative products. The development of new products is expensive, success most definitely not guaranteed. Nevertheless, it is unavoidable if you want to successfully defend your market position

However Dreistern also has a definitive answer for completely new tasks for which no ready solutions are currently available. Using “rapid prototyping” Dreistern has developed fast, cost-saving processes for the manufacture of prototypes and pre-production models. An essential element of this new procedure is intensive collaboration between the component designer and the machine supplier right from the start of the project.


Obszary zastosowania / sektory działania

- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

Dreistern supplies turn-key systems with all the necessary components based on a technically and economically convincing overall concept.

- Strip preparation systems for coil processing with integrated pre-punching system with intelligent feed and tool technology for automatically setting up pre-programmed hole patterns.
- Roll forming machines for fast tool changes or highly flexible TWIN machine systems
- Flexible double roll forming machines with motorised adjustment for easy, quick setup of the cross-section-dependent dimensions for width and material thickness
- Roll forming tools for mild steel, high strength steels and all materials that can be cold formed.
- CNC profile punching and cutting device for post-punching and cutting to length for automatic re-tooling in case of length variants
- matic re-tooling in case of length variants
- Tools for making holes, marking, embossing etc., as well cutting tools for burr-free parting off。


Obszary zastosowania / sektory działania
- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

Due to standardized interfaces Dreistern roll forming tools can be exchanged easily and quickly even between different machines. Imagine you would be able to place and exchange any sheet metal processing unit easily and quickly also. Piercing, embossing, welding at any position within your roll forming machine; consequently be prepared for whichever set-up future products may require. Dreistern’s new Multifunctional Roll Forming Machine will give you this flexibility. How about cost? Compared to today´s technologies and depending on the machine configuration you will save 30% and more in capex. Additionally this new Dreistern machine offers a reduced footprint and an increased product output.

Obszary zastosowania / sektory działania

- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

HF, TIG and laser welding systems for profiles and tubes

Dreistern is the specialist for pipes with special requirements. This aspect also includes selecting the most suitable welding method in the specific case.
Dreistern has a decade of experience in HF induction welding as well as in TIG/plasma or laser welding. The same applies to Dreistern’s know-how related to forming technology.

Time and again Dreistern innovations create new opportunities in pipe manufacture. One of these innovations is Start-Stop® laser welding. This feature makes possible an interruption-free weld seam even during Start-Stop® operation. In this way numerous additional operations such as punching or embossing can be integrated into pipe welding systems much more easily than in the past.

Obszary zastosowania / sektory działania
- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

When in 1984 Dreistern delivered the first system for multilayer composite tubes, nobody could have imagined the unbelievable success this tube would have. Within a few years it became the most popular tube for heating and drinking water in Europe.  It has the temperature and pressure resistance of metal tubes combined with the corrosion resistance of plastic tubes. Dreistern roll forming systems work at production speeds of up to 60 m/min and with an extremely low scrap rate. On changing the tube dimensions, Dreistern roll forming systems score points with short re-tooling times. In a benchmark test they produced the shortest re-tooling times.

Obszary zastosowania / sektory działania
- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

During roll forming a strip of sheet metal is transported through a series of forming stations using at least one pair of rollers. During this process the required profile shape is produced gradually. The key advantage is the high production performance and process reliability, along with the related high cost-effectiveness. In its 60-year history Dreistern has significantly influenced the development of roll forming.


Obszary zastosowania / sektory działania

- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

Due to standardized interfaces Dreistern roll forming tools can be exchanged easily and quickly even between different machines. Imagine you would be able to place and exchange any sheet metal processing unit easily and quickly also. Piercing, embossing, welding at any position within your roll forming machine; consequently be prepared for whichever set-up future products may require. Dreistern’s new Multifunctional Roll Forming Machine will give you this flexibility. How about cost? Compared to today´s technologies and depending on the machine configuration you will save 30% and more in capex. Additionally this new Dreistern machine offers a reduced footprint and an increased product output.

Obszary zastosowania / sektory działania

- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

This task starts with the provision of advice to the customer. The roller specialists at Dreistern provide support even during product development. They recommend suitable materials, check the feasibility of profile shapes and also check the required tolerances. Difficult profiles and close tolerances are their speciality. This is no accident. All Dreistern specialists have extensive training behind them before they start their first job.


Obszary zastosowania / sektory działania

- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

The market leaders in the electrical industry use Dreistern roll forming systems for profile manufacture. With new innovative products they are be able to defend your market position or even improve it. As early as the development phase for a new product these manufacturers utilise Dreistern know-how. In this way possible risks in the manufacturing process are identified and rectified at an early stage, material consumption and investment costs minimised. The result is an overall custom concept or a low-cost standard machine, in any case a successful final product. During day-to-day production Dreistern customer value the proverbial reliability of their machines and a scrap rate of almost zero. This statement applies to the heart of the system – the roll forming machine – as well as to all additional components that Dreistern integrates into production systems.

Obszary zastosowania / sektory działania

- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

Roll forming systems for front and side impact protection

High requirements in relation to stiffness are placed on profiles for front and side impact. Often such profiles are designed as welded hollow profiles. Depending on the requirements and profile cross-section, laser welding or spot welding is used. The roll forming process offers ideal prerequisites for good and therefore quick welding. At 8 to 15 m/min the welding speeds that can be obtained are way above the speeds that are otherwise common in bodywork manufacture. Profiles for front and side impact protection almost always have a bend around the longitudinal axis. Due to an integrated bending unit, any radius can be realised, within certain limits. A change in the bending radius only signifies a change to the adjustment of the bending tool and is therefore not related with any tool costs. Right and left-hand versions of components can also be manufactured with the same roll forming tool, therefore they do not cause any additional tool costs. Often a single product does not fully exploit the capacity of highly productive Dreistern roll forming system. In such cases several, very different components are often produced on a system. This is not a problem with highly flexible quick change concepts from Dreistern.

Obszary zastosowania / sektory działania

- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

At high production speeds or in case of particularly heavy profiles, manual handling of the profiles is not possible. In such cases Dreistern offers solutions tailored to the related requirement. You will find further details and the key machine data on Dreistern cutting machines in the related machine brochure
 


Obszary zastosowania / sektory działania
- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

In the past pipes were mostly intended for the transport of media such as a water or gas, for supporting frames, or they were further processed into bicycle frames, for instance. They were considered stable and durable, but also heavy and susceptible to corrosion. Today pipes are still used for water pipes and gas pipes, or as bicycle frames. However, today they are no longer susceptible to corrosion even under aggressive ambient conditions. They are often 30% lighter than normal steel pipes. As automotive components they contribute to reducing fuel consumption and CO2 emissions. Often they take over a whole series of functions.


Obszary zastosowania / sektory działania

- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

The experience from 60 years of roll forming technology and thousands of systems delivered is apparent in these machines. These are practical machines tailored to the requirements in production. Robust design in conjunction with precise components ensures constant high production quality under the harsh conditions in a roll forming business. Even after many years of very heavy-duty usage nothing changes on this front. Benchmarks regularly show Dreistern machines have superior availability and constant high precision. Despite highly developed technology, Dreistern machines are easy to use. This feature prevents operating errors and saves costs due unnecessary downtimes and scrap


Obszary zastosowania / sektory działania
- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

Pre and post-punching systems

The integration of pre and post punching systems is particularly important for the manufacture of ready-to-install bodywork components. It makes it possible to reduce the subsequent process steps and the related costs while improving the product quality at the same time.

Depending on the requirement, Dreistern realises concepts for the highest production performances or for extreme requirements in relation to flexibility and range of parts. In the first case this means production performances up to 80 parts per minute. In the second case re-tooling times of a few minutes. The number of punching operations that can be integrated here is practically unlimited. The Start-Stop® mode introduced by Dreistern has special significance here. The roll forming machine operates during this process like a precision roller feed that supplies the completely formed parts to the pressing and punching tools with high positioning accuracy.

Obszary zastosowania / sektory działania

- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

New products bring success. You can see this in successful companies. They have an above-average number of new products.
Dreistern sees it as one of its most important tasks to support Dreistern customers with their innovations. Product and technology development at Dreistern is aimed in two primary directions. The first relates to the realisation of innovative customer ideas, the second in-house Dreistern developments

Both roll forming gearboxes and also frames or tools are manufactured to your requirements. During this process standard components are also modified to your needs if necessary. Usage is made of all the specialist knowledge from all areas and in this way the assemblies designed for optimal usage on your system. Your wishes are our goal.

Obszary zastosowania / sektory działania

- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

HF, TIG and laser welding systems for profiles and tubes

Dreistern is the specialist for pipes with special requirements. This aspect also includes selecting the most suitable welding method in the specific case.
Dreistern has a decade of experience in HF induction welding as well as in TIG/plasma or laser welding. The same applies to Dreistern’s know-how related to forming technology.

Time and again Dreistern innovations create new opportunities in pipe manufacture. One of these innovations is Start-Stop® laser welding. This feature makes possible an interruption-free weld seam even during Start-Stop® operation. In this way numerous additional operations such as punching or embossing can be integrated into pipe welding systems much more easily than in the past.

Obszary zastosowania / sektory działania
- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

Due to standardized interfaces Dreistern roll forming tools can be exchanged easily and quickly even between different machines. Imagine you would be able to place and exchange any sheet metal processing unit easily and quickly also. Piercing, embossing, welding at any position within your roll forming machine; consequently be prepared for whichever set-up future products may require. Dreistern’s new Multifunctional Roll Forming Machine will give you this flexibility. How about cost? Compared to today´s technologies and depending on the machine configuration you will save 30% and more in capex. Additionally this new Dreistern machine offers a reduced footprint and an increased product output.

Obszary zastosowania / sektory działania

- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

At high production speeds or in case of particularly heavy profiles, manual handling of the profiles is not possible. In such cases Dreistern offers solutions tailored to the related requirement. You will find further details and the key machine data on Dreistern cutting machines in the related machine brochure
 


Obszary zastosowania / sektory działania

- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

Dreistern supplies turn-key systems with all the necessary components based on a technically and economically convincing overall concept.

- Strip preparation systems for coil processing with integrated pre-punching system with intelligent feed and tool technology for automatically setting up pre-programmed hole patterns.
- Roll forming machines for fast tool changes or highly flexible TWIN machine systems
- Flexible double roll forming machines with motorised adjustment for easy, quick setup of the cross-section-dependent dimensions for width and material thickness
- Roll forming tools for mild steel, high strength steels and all materials that can be cold formed.
- CNC profile punching and cutting device for post-punching and cutting to length for automatic re-tooling in case of length variants
- matic re-tooling in case of length variants
- Tools for making holes, marking, embossing etc., as well cutting tools for burr-free parting off。


Obszary zastosowania / sektory działania
- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

Dreistern supplies turn-key systems with all the necessary components based on a technically and economically convincing overall concept.

- Strip preparation systems for coil processing with integrated pre-punching system with intelligent feed and tool technology for automatically setting up pre-programmed hole patterns.
- Roll forming machines for fast tool changes or highly flexible TWIN machine systems
- Flexible double roll forming machines with motorised adjustment for easy, quick setup of the cross-section-dependent dimensions for width and material thickness
- Roll forming tools for mild steel, high strength steels and all materials that can be cold formed.
- CNC profile punching and cutting device for post-punching and cutting to length for automatic re-tooling in case of length variants
- matic re-tooling in case of length variants
- Tools for making holes, marking, embossing etc., as well cutting tools for burr-free parting off。


Obszary zastosowania / sektory działania
- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

The market leaders in the electrical industry use Dreistern roll forming systems for profile manufacture. With new innovative products they are be able to defend your market position or even improve it. As early as the development phase for a new product these manufacturers utilise Dreistern know-how. In this way possible risks in the manufacturing process are identified and rectified at an early stage, material consumption and investment costs minimised. The result is an overall custom concept or a low-cost standard machine, in any case a successful final product. During day-to-day production Dreistern customer value the proverbial reliability of their machines and a scrap rate of almost zero. This statement applies to the heart of the system – the roll forming machine – as well as to all additional components that Dreistern integrates into production systems.

Obszary zastosowania / sektory działania
- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

Precision profiles need robust processes
Producing precision profiles means supplying high quality reproducibly day after day. This aspect requires robust processes that are largely immune to external effects.

This statement applies in particular to the roll forming machine itself. Dreistern roll forming machines feature robust design and highly precise components at the same time.

These characteristics ensure precision under harsh conditions in a custom rollformer. Even after many years of very heavy-duty usage nothing changes on this front. Dreistern roll forming machines are easy to operate. As a result operating errors are avoided. This aspect is also an important element of robust processes.


Obszary zastosowania / sektory działania

- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

Dreistern supplies turn-key systems with all the necessary components based on a technically and economically convincing overall concept.

- Strip preparation systems for coil processing with integrated pre-punching system with intelligent feed and tool technology for automatically setting up pre-programmed hole patterns.
- Roll forming machines for fast tool changes or highly flexible TWIN machine systems
- Flexible double roll forming machines with motorised adjustment for easy, quick setup of the cross-section-dependent dimensions for width and material thickness
- Roll forming tools for mild steel, high strength steels and all materials that can be cold formed.
- CNC profile punching and cutting device for post-punching and cutting to length for automatic re-tooling in case of length variants
- matic re-tooling in case of length variants
- Tools for making holes, marking, embossing etc., as well cutting tools for burr-free parting off

Obszary zastosowania / sektory działania
- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

Roll forming systems for front and side impact protection

High requirements in relation to stiffness are placed on profiles for front and side impact. Often such profiles are designed as welded hollow profiles. Depending on the requirements and profile cross-section, laser welding or spot welding is used. The roll forming process offers ideal prerequisites for good and therefore quick welding. At 8 to 15 m/min the welding speeds that can be obtained are way above the speeds that are otherwise common in bodywork manufacture. Profiles for front and side impact protection almost always have a bend around the longitudinal axis. Due to an integrated bending unit, any radius can be realised, within certain limits. A change in the bending radius only signifies a change to the adjustment of the bending tool and is therefore not related with any tool costs. Right and left-hand versions of components can also be manufactured with the same roll forming tool, therefore they do not cause any additional tool costs. Often a single product does not fully exploit the capacity of a highly productive Dreistern roll forming system. In such cases several, very different components are often produced on a system. This is not a problem with highly flexible quick change concepts from Dreistern.

Obszary zastosowania / sektory działania

- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

The experience from 60 years of roll forming technology and thousands of systems delivered is apparent in these machines. These are practical machines tailored to the requirements in production. Robust design in conjunction with precise components ensures constant high production quality under the harsh conditions in a roll forming business. Even after many years of very heavy-duty usage nothing changes on this front. Benchmarks regularly show Dreistern machines have superior availability and constant high precision. Despite highly developed technology, Dreistern machines are easy to use. This feature prevents operating errors and saves costs due unnecessary downtimes and scrap


Obszary zastosowania / sektory działania
- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

During roll forming a strip of sheet metal is transported through a series of forming stations using at least one pair of rollers. During this process the required profile shape is produced gradually. The key advantage is the high production performance and process reliability, along with the related high cost-effectiveness. In its 60-year history Dreistern has significantly influenced the development of roll forming.


Obszary zastosowania / sektory działania
- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

Due to standardized interfaces Dreistern roll forming tools can be exchanged easily and quickly even between different machines. Imagine you would be able to place and exchange any sheet metal processing unit easily and quickly also. Piercing, embossing, welding at any position within your roll forming machine; consequently be prepared for whichever set-up future products may require. Dreistern’s new Multifunctional Roll Forming Machine will give you this flexibility. How about cost? Compared to today´s technologies and depending on the machine configuration you will save 30% and more in capex. Additionally this new Dreistern machine offers a reduced footprint and an increased product output.

Obszary zastosowania / sektory działania

- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

Dreistern supplies turn-key systems with all the necessary components based on a technically and economically convincing overall concept.

- Strip preparation systems for coil processing with integrated pre-punching system with intelligent feed and tool technology for automatically setting up pre-programmed hole patterns.
- Roll forming machines for fast tool changes or highly flexible TWIN machine systems
- Flexible double roll forming machines with motorised adjustment for easy, quick setup of the cross-section-dependent dimensions for width and material thickness
- Roll forming tools for mild steel, high strength steels and all materials that can be cold formed.
- CNC profile punching and cutting device for post-punching and cutting to length for automatic re-tooling in case of length variants
- matic re-tooling in case of length variants
- Tools for making holes, marking, embossing etc., as well cutting tools for burr-free parting off

Obszary zastosowania / sektory działania

- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

During roll forming a strip of sheet metal is transported through a series of forming stations using at least one pair of rollers. During this process the required profile shape is produced gradually. The key advantage is the high production performance and process reliability, along with the related high cost-effectiveness. In its 60-year history Dreistern has significantly influenced the development of roll forming.


Obszary zastosowania / sektory działania
- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

Due to standardized interfaces Dreistern roll forming tools can be exchanged easily and quickly even between different machines. Imagine you would be able to place and exchange any sheet metal processing unit easily and quickly also. Piercing, embossing, welding at any position within your roll forming machine; consequently be prepared for whichever set-up future products may require. Dreistern’s new Multifunctional Roll Forming Machine will give you this flexibility. How about cost? Compared to today´s technologies and depending on the machine configuration you will save 30% and more in capex. Additionally this new Dreistern machine offers a reduced footprint and an increased product output.

Obszary zastosowania / sektory działania

- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

This task starts with the provision of advice to the customer. The roller specialists at Dreistern provide support even during product development. They recommend suitable materials, check the feasibility of profile shapes and also check the required tolerances. Difficult profiles and close tolerances are their speciality. This is no accident. All Dreistern specialists have extensive training behind them before they start their first job.


Obszary zastosowania / sektory działania
- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

Dreistern supplies turn-key systems with all the necessary components based on a technically and economically convincing overall concept.

- Strip preparation systems for coil processing with integrated pre-punching system with intelligent feed and tool technology for automatically setting up pre-programmed hole patterns.
- Roll forming machines for fast tool changes or highly flexible TWIN machine systems
- Flexible double roll forming machines with motorised adjustment for easy, quick setup of the cross-section-dependent dimensions for width and material thickness
- Roll forming tools for mild steel, high strength steels and all materials that can be cold formed.
- CNC profile punching and cutting device for post-punching and cutting to length for automatic re-tooling in case of length variants
- matic re-tooling in case of length variants
- Tools for making holes, marking, embossing etc., as well cutting tools for burr-free parting off。
Specyfikacja

• Inne obrabiarki

Obszary zastosowania / sektory działania

- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

During roll forming a strip of sheet metal is transported through a series of forming stations using at least one pair of rollers. During this process the required profile shape is produced gradually. The key advantage is the high production performance and process reliability, along with the related high cost-effectiveness. In its 60-year history Dreistern has significantly influenced the development of roll forming.


Obszary zastosowania / sektory działania
- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

Precision profiles need robust processes

Producing precision profiles means supplying high quality reproducibly day after day. This aspect requires robust processes that are largely immune to external effects.

This statement applies in particular to the roll forming machine itself. Dreistern roll forming machines feature robust design and highly precise components at the same time.

These characteristics ensure precision under harsh conditions in a custom rollformer. Even after many years of very heavy-duty usage nothing changes on this front. Dreistern roll forming machines are easy to operate. As a result operating errors are avoided. This aspect is also an important element of robust processes.

Obszary zastosowania / sektory działania

- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

A solution for every application
Manufacturing good profiles or building good roll forming machines has for some time no longer been sufficient to be able to survive on the market. There are lots of businesses that can manufacture good products, in the meantime even with extraordinarily low costs. It is particularly the best businesses in the sector that have understood this issue and are reacting with new, innovative products. The development of new products is expensive, success most definitely not guaranteed. Nevertheless, it is unavoidable if you want to successfully defend your market position

However Dreistern also has a definitive answer for completely new tasks for which no ready solutions are currently available. Using “rapid prototyping” Dreistern has developed fast, cost-saving processes for the manufacture of prototypes and pre-production models. An essential element of this new procedure is intensive collaboration between the component designer and the machine supplier right from the start of the project.


Obszary zastosowania / sektory działania
- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

The experience from 60 years of roll forming technology and thousands of systems delivered is apparent in these machines. These are practical machines tailored to the requirements in production. Robust design in conjunction with precise components ensures constant high production quality under the harsh conditions in a roll forming business. Even after many years of very heavy-duty usage nothing changes on this front. Benchmarks regularly show Dreistern machines have superior availability and constant high precision. Despite highly developed technology, Dreistern machines are easy to use. This feature prevents operating errors and saves costs due unnecessary downtimes and scrap.


Obszary zastosowania / sektory działania

- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

Due to standardized interfaces Dreistern roll forming tools can be exchanged easily and quickly even between different machines. Imagine you would be able to place and exchange any sheet metal processing unit easily and quickly also. Piercing, embossing, welding at any position within your roll forming machine; consequently be prepared for whichever set-up future products may require. Dreistern’s new Multifunctional Roll Forming Machine will give you this flexibility. How about cost? Compared to today´s technologies and depending on the machine configuration you will save 30% and more in capex. Additionally this new Dreistern machine offers a reduced footprint and an increased product output.

Obszary zastosowania / sektory działania

- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

P60/80/90 roll forming machines for thin-wall precision profiles

The success story of the P60/80/90 shows that the Dreistern engineers have managed to achieve this combination particularly well. The range of applications for this machine is impressive. It stretches from the manufacture of foam-filled aluminium shutters and blinds to welded glass spacers for double glazing. Like all Dreistern roll forming machines, a very wide range of additional processes, such as foam-filling, punching or welding can be integrated into P60/80/90 roll forming machines.  In all these applications this machine type can exploit its versatility.
The three different frame types that can be used on this machine make possible optimal matching to the related application. By means of tool cassettes already fully adjusted for production, tool changing is particularly easy and quick. Instead of tedious adjustment work, it is possible to start production again immediately after a product change.

Obszary zastosowania / sektory działania
- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

Due to standardized interfaces Dreistern roll forming tools can be exchanged easily and quickly even between different machines. Imagine you would be able to place and exchange any sheet metal processing unit easily and quickly also. Piercing, embossing, welding at any position within your roll forming machine; consequently be prepared for whichever set-up future products may require. Dreistern’s new Multifunctional Roll Forming Machine will give you this flexibility. How about cost? Compared to today´s technologies and depending on the machine configuration you will save 30% and more in capex. Additionally this new Dreistern machine offers a reduced footprint and an increased product output.

Obszary zastosowania / sektory działania

- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

Due to standardized interfaces Dreistern roll forming tools can be exchanged easily and quickly even between different machines. Imagine you would be able to place and exchange any sheet metal processing unit easily and quickly also. Piercing, embossing, welding at any position within your roll forming machine; consequently be prepared for whichever set-up future products may require. Dreistern’s new Multifunctional Roll Forming Machine will give you this flexibility. How about cost? Compared to today´s technologies and depending on the machine configuration you will save 30% and more in capex. Additionally this new Dreistern machine offers a reduced footprint and an increased product output.

Obszary zastosowania / sektory działania

- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

P60/80/90 roll forming machines for thin-wall precision profiles

The success story of the P60/80/90 shows that the Dreistern engineers have managed to achieve this combination particularly well. The range of applications for this machine is impressive. It stretches from the manufacture of foam-filled aluminium shutters and blinds to welded glass spacers for double glazing. Like all Dreistern roll forming machines, a very wide range of additional processes, such as foam-filling, punching or welding can be integrated into P60/80/90 roll forming machines.  In all these applications this machine type can exploit its versatility.
The three different frame types that can be used on this machine make possible optimal matching to the related application. By means of tool cassettes already fully adjusted for production, tool changing is particularly easy and quick. Instead of tedious adjustment work, it is possible to start production again immediately after a product change.

Obszary zastosowania / sektory działania

- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

During roll forming a strip of sheet metal is transported through a series of forming stations using at least one pair of rollers. During this process the required profile shape is produced gradually. The key advantage is the high production performance and process reliability, along with the related high cost-effectiveness. In its 60-year history Dreistern has significantly influenced the development of roll forming.


Obszary zastosowania / sektory działania
- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

Precision profiles need robust processes
Producing precision profiles means supplying high quality reproducibly day after day. This aspect requires robust processes that are largely immune to external effects.

This statement applies in particular to the roll forming machine itself. Dreistern roll forming machines feature robust design and highly precise components at the same time.

These characteristics ensure precision under harsh conditions in a custom rollformer. Even after many years of very heavy-duty usage nothing changes on this front. Dreistern roll forming machines are easy to operate. As a result operating errors are avoided. This aspect is also an important element of robust processes.


Obszary zastosowania / sektory działania
- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

The market leaders in the electrical industry use Dreistern roll forming systems for profile manufacture. With new innovative products they are be able to defend your market position or even improve it. As early as the development phase for a new product these manufacturers utilise Dreistern know-how. In this way possible risks in the manufacturing process are identified and rectified at an early stage, material consumption and investment costs minimised. The result is an overall custom concept or a low-cost standard machine, in any case a successful final product. During day-to-day production Dreistern customer value the proverbial reliability of their machines and a scrap rate of almost zero. This statement applies to the heart of the system – the roll forming machine – as well as to all additional components that Dreistern integrates into production systems.

Obszary zastosowania / sektory działania
- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

At high production speeds or in case of particularly heavy profiles, manual handling of the profiles is not possible. In such cases Dreistern offers solutions tailored to the related requirement. You will find further details and the key machine data on Dreistern cutting machines in the related machine brochure
 


Obszary zastosowania / sektory działania
- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

HF, TIG and laser welding systems for profiles and tubes

Dreistern is the specialist for pipes with special requirements. This aspect also includes selecting the most suitable welding method in the specific case.
Dreistern has a decade of experience in HF induction welding as well as in TIG/plasma or laser welding. The same applies to Dreistern’s know-how related to forming technology.

Time and again Dreistern innovations create new opportunities in pipe manufacture. One of these innovations is Start-Stop® laser welding. This feature makes possible an interruption-free weld seam even during Start-Stop® operation. In this way numerous additional operations such as punching or embossing can be integrated into pipe welding systems much more easily than in the past.

Obszary zastosowania / sektory działania
- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

HF, TIG and laser welding systems for profiles and tubes

Dreistern is the specialist for pipes with special requirements. This aspect also includes selecting the most suitable welding method in the specific case.
Dreistern has a decade of experience in HF induction welding as well as in TIG/plasma or laser welding. The same applies to Dreistern’s know-how related to forming technology.

Time and again Dreistern innovations create new opportunities in pipe manufacture. One of these innovations is Start-Stop® laser welding. This feature makes possible an interruption-free weld seam even during Start-Stop® operation. In this way numerous additional operations such as punching or embossing can be integrated into pipe welding systems much more easily than in the past.

Obszary zastosowania / sektory działania
- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

Due to standardized interfaces Dreistern roll forming tools can be exchanged easily and quickly even between different machines. Imagine you would be able to place and exchange any sheet metal processing unit easily and quickly also. Piercing, embossing, welding at any position within your roll forming machine; consequently be prepared for whichever set-up future products may require. Dreistern’s new Multifunctional Roll Forming Machine will give you this flexibility. How about cost? Compared to today´s technologies and depending on the machine configuration you will save 30% and more in capex. Additionally this new Dreistern machine offers a reduced footprint and an increased product output.

Obszary zastosowania / sektory działania

- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

Roll forming is excellently suited to the manufacture of ready-to-install lightweight parts for front and side impact protection. A special advantage is in the economical processing of ultra high strength steels.


Obszary zastosowania / sektory działania

- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

Roll forming is excellently suited to the manufacture of ready-to-install lightweight parts for front and side impact protection. A special advantage is in the economical processing of ultra high strength steels.


Obszary zastosowania / sektory działania
- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

During roll forming a strip of sheet metal is transported through a series of forming stations using at least one pair of rollers. During this process the required profile shape is produced gradually. The key advantage is the high production performance and process reliability, along with the related high cost-effectiveness. In its 60-year history Dreistern has significantly influenced the development of roll forming.


Obszary zastosowania / sektory działania
- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

During roll forming a strip of sheet metal is transported through a series of forming stations using at least one pair of rollers. During this process the required profile shape is produced gradually. The key advantage is the high production performance and process reliability, along with the related high cost-effectiveness. In its 60-year history Dreistern has significantly influenced the development of roll forming.


Obszary zastosowania / sektory działania
- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

When in 1984 Dreistern delivered the first system for multilayer composite tubes, nobody could have imagined the unbelievable success this tube would have. Within a few years it became the most popular tube for heating and drinking water in Europe.  It has the temperature and pressure resistance of metal tubes combined with the corrosion resistance of plastic tubes. Dreistern roll forming systems work at production speeds of up to 60 m/min and with an extremely low scrap rate. On changing the tube dimensions, Dreistern roll forming systems score points with short re-tooling times. In a benchmark test they produced the shortest re-tooling times.

Obszary zastosowania / sektory działania

- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

During roll forming a strip of sheet metal is transported through a series of forming stations using at least one pair of rollers. During this process the required profile shape is produced gradually. The key advantage is the high production performance and process reliability, along with the related high cost-effectiveness. In its 60-year history Dreistern has significantly influenced the development of roll forming.


Obszary zastosowania / sektory działania

- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

The experience from 60 years of roll forming technology and thousands of systems delivered is apparent in these machines. These are practical machines tailored to the requirements in production. Robust design in conjunction with precise components ensures constant high production quality under the harsh conditions in a roll forming business. Even after many years of very heavy-duty usage nothing changes on this front. Benchmarks regularly show Dreistern machines have superior availability and constant high precision. Despite highly developed technology, Dreistern machines are easy to use. This feature prevents operating errors and saves costs due unnecessary downtimes and scrap


Obszary zastosowania / sektory działania
- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

Pre and post-punching systems

The integration of pre and post punching systems is particularly important for the manufacture of ready-to-install bodywork components. It makes it possible to reduce the subsequent process steps and the related costs while improving the product quality at the same time.

Depending on the requirement, Dreistern realises concepts for the highest production performances or for extreme requirements in relation to flexibility and range of parts. In the first case this means production performances up to 80 parts per minute. In the second case re-tooling times of a few minutes. The number of punching operations that can be integrated here is practically unlimited. The Start-Stop® mode introduced by Dreistern has special significance here. The roll forming machine operates during this process like a precision roller feed that supplies the completely formed parts to the pressing and punching tools with high positioning accuracy.

Obszary zastosowania / sektory działania
- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application

The experience from 60 years of roll forming technology and thousands of systems delivered is apparent in these machines. These are practical machines tailored to the requirements in production. Robust design in conjunction with precise components ensures constant high production quality under the harsh conditions in a roll forming business. Even after many years of very heavy-duty usage nothing changes on this front. Benchmarks regularly show Dreistern machines have superior availability and constant high precision. Despite highly developed technology, Dreistern machines are easy to use. This feature prevents operating errors and saves costs due unnecessary downtimes and scrap


Obszary zastosowania / sektory działania
- Automotive & Transport
- Building
- Electrical
- Logistics
- Furniture
- Custom rollformers
- Tubes
- A solution for every application